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Any project is a serious undertaking—but sewing everything for your thru-hike is next level. That’s exactly what Eliza did for the CDT. She breaks down what it actually takes to design, sew, and trust a full 15-piece kit when failure isn’t really an option.

In this episode: 

• Where to start when you want to make something big 
• Why the failed prototype helped in the long run 
• How Eliza approached fabric selection
• What she did this project for

Listen in to get inspired and see where your next build can take you. 

Guest: 

• Eliza Sweeney

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The line between professional gear and great DIY gear is hard to define. Instead of guessing, we brought in a pro. A product developer with Patagonia and Yeti experience breaks down what actually matters and what makers can learn from the big companies. 

In This Episode, We Cover:

•  The real difference between product design and product development—and why it matters for makers / cottage companies 
•  How big companies turn rough ideas into finished products (and what you can steal from that process) 
•  Simple ways to define your project upfront so you don’t get stuck, overbuild, or lose direction 
•  How to handle feedback, check your ego, and iterate like a pro without burning out your creativity 

 Listen in and start building with more clarity, confidence, and intention before you even sit down at the machine.

Guest: 

Kyle Rogers - Project Waterloo, LinkedIn

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Stop rushing your photos and start making your gear look as good as it actually is. Cinematographer and maker Chris Ellison breaks down how to think about composition, environment, and presentation so your projects hit differently the moment people see them. 

In This Episode, We Cover:

• Why most maker photos fall flat—and the simple shift that instantly improves them 
• How to use environment, framing, and depth to make your gear the clear focal point 
• Practical tricks like stuffing, shaping, and staging your bags so they photograph clean and intentional 
• How real-world use, travel, and feedback loops shape better design (and better visuals) over time 

Listen in and start taking photos (and making gear) that actually do your work justice.

Explore Ellison Handmade: 

• Website 
• Instagram 

Shop our latest products here

• X-Pac®

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Not every upgrade happens at the sewing machine. If you’ve ever felt stuck, burned out, or unsure why your work isn’t improving, this episode breaks down the mindset shifts that actually move you forward.

Filip Raboch joins us to share what he’s learned building custom gear at a high level. Listen so you can avoid the common traps and start making smarter, more intentional decisions in your own process.

• Why identifying a specific use is most important 
• How to say no and why you have to 
• The hidden reality of being a custom gear maker for a living 

Guest: 

Filip Raboch Custom Gear

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Foam might not be the flashiest material in gear making, but it’s responsible for some of the biggest performance upgrades in your packs and bags. In this episode, we break down how experienced makers actually use foam. Covering real techniques, hard-earned lessons, and the small tricks that make projects come out better. 

In This Episode, We Cover:

• When and why to add foam to a project—from shoulder straps and back panels to laptop sleeves and structured bags 
• How thickness, density, and foam type change comfort, structure, and sewability in real builds 
• Practical techniques for cutting, shaping, ventilating, and installing foam cleanly in your projects 
• Maker-tested tips for working with foam on home machines, avoiding common mistakes, and getting better results the first time 

If you’ve ever struggled with straps, structure, or padding in your projects, this episode will change the way you do your next build.

Guests: 

• Ryan Campbell from the Wandering Goat
• Matt Evans from Red Paw Packs 

Products: 

• New X-Pac® Fabrics 
• New Challenge ULTRA 200X Colors
• XLPE Foam

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If you're still using the closest scissors to your machine - you need this episode. We sit down with Kai Scissors for a deep, no-fluff breakdown of what serious makers actually need to know about cutting tools. From steel and geometry to maintenance habits that pros swear by.

Listen to the episode to get a 20% off discount for ROTR listeners. 

In This Episode, We Cover:

• Why premium scissors will radicalize your cutting experience
• How to choose the right size, style, or serration for technical fabrics, tight work, or heavy-duty materials 
• The secret maintenance tips you won't find on reddit 
• When rotary cutters, specialty blades, or niche tools outperform traditional scissors

🛒 Shop Kai Scissors and all of our newest products

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Ever wonder what actually happens before a fabric hits the shop? In this episode, we sit down with RBTR's own Carter Holland to pull back the curtain on product decisions, failures, tradeoffs, and future releases you won’t hear about anywhere else.

• How fabric ideas really get approved or quietly killed before they ever reach your sewing table
• What goes wrong during development and testing and why some “almost launched” materials never see the light of day
• The unspoken constraints of cost, MOQ, timing, and quality that shape every product we release
• Early insight into upcoming fabrics and categories that will define what makers are building next

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Traditional tailoring might seem worlds away from technical gear—but the principles are the same. In this episode, Alasdair Leighton-Crawford of Cimoro shares how skills learned on Savile Row translate directly into better-fitting apparel, smarter pack design, and more intentional making.

We talk about:

• Why tailoring is one of the fastest ways to truly understand fit
• How athletic thinking and craft obsession shape better gear
• What most makers overlook when designing packs and apparel
• Balancing bespoke work, scalability, and running a small business
• Why making by hand still matters in an age of automation and AI

Cimoro

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Factories aren’t just about scale—they’re classrooms for better design, smarter workflows, and more durable products. In this episode, Douglas Davidson shares lessons from global manufacturing floors and explains how makers at any level can apply factory thinking to make better gear, whether sewing at home or building for production.

Announcements: 

• Maker Meet-Up Spring 2026
• Shop New Products

Guest Links:

• Douglas Davidson | Canvas Worker & The Brown Buffalo
• Holubar Mountaineering backpack 
• Bruce Johnson - History of Gear
• Hiroshi fujiwara (Goodenough)
• Dan Green, Arcteryx VP of Design
• Wilson bag factory 

Clarification: Douglas mentions Pungkook as having 100,000 employees in the episode. In the flow of the conversation, that number got mixed up. He meant to say 10,000 employees.

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Let us know what you want out of the podcast for 2026. Email us: social@ripstopbytheroll.com

Sadly, the episode that was planned for this week had a technical problem and was lost entirely. We're bummed because this was going to be a fun episode. After only missing one week over the 5 years we've been running the show, we suppose it was bound to happen eventually. 

Don't worry, we have exciting episodes planned for 2026 and you can expect to hear from us on a regular basis once again. 

Thanks for our best year of podcasting!

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How our guest went from weekend prototypes to leading design work at The North Face, Nike, and Burton. This episode traces what it really takes to get great at designing gear. You’ll hear practical insights on materials, overseas factories, and the decisions that shape products you trust.

Guest: Douglas Davidson of Canvas Worker and The Brown Buffalo 

Factories Mentioned: 

• http://www.pungkook.com/
• AJ Factory, https://www.instagram.com/kcajvn/

Meru Documentary 

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Sewing mistakes happen to everyone. Yes, even the pros. Today we’re breaking down how to actually fix the ones that haunt your workshop. From feeding fabric through the machine to perfecting seam allowances and choosing the right project order, we’re giving you the guide we wish we had on day one. Plus, we answer community questions on binding 3D shapes, PSA tape stitching, machine feed types, and even… what happened to Isaac?

2025 DIY Kit Sale 

Ep. 135 with Luke Mathers from Truce Designs

Co-Host, Matt Evans from Red Paw Packs | Custom UL Packs built in Tarpon Springs FL

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Great pack fabrics don't always come right from the mill. Luke from Truce Designs finds some of his fabrics from old sailboats, kites, and scrap bins. Upcycled fabrics aren't just "green" they're durable, functional, and full of old stories. They're the perfect accent to include on a bespoke project. Listen to this episode to hear about what to look for, what to stay away from, and how to upcycle old materials. 

Truce Designs Links: 

• Website 
• Youtube Channel
• Instagram

New Products: 

• Marine Grade Vinyl

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Good design is more than shapes and stitches. It’s timing, color, and knowing when something is good enough to release. We chat with James from Route Unknown to talk about secrets behind the drop method and how he creates modular, beautiful, and ultra-durable products in his one-man shop. Plus, why the UK doesn't have that many cottage companies. 

Listen to the episode to understand the edgy title :)

https://www.instagram.com/route__unknown/

https://route-unknown.com/

james@route-unknown.com

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In this episode, we’re separating fact from fiction in the world of technical fabrics and MYOG. We debate 10 true or false statements about technical fabrics, covering topics like seam strength, water leakage, ripstop grids and more. Expect a playful and opinionated conversation that is sure entertain and maybe shock you. 

Guest: Matt Evans from Red Paw Packs

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It’s draft day at Ripstop on the Record! In this episode, we sit down with Francesca Hall and Ryan Campbell for the very first Fabric Draft. Each person builds a six-category roster of technical fabrics, covering packs, bags, quilts/sleeping systems, shelters, apparel, and mesh in a snake-style draft.

Which fabrics made the cut? Which powerhouse materials were left on the table? And who built the strongest lineup? From classics like 1000D Cordura® and Silpoly XL to cutting-edge picks like ULTRA™ 200 and Polartec® Alpha Direct with Wool, this episode is a fun (and competitive) deep dive into the world of performance textiles.

Guests: 

Ryan Campbell | Wandering Goat, 

Francesca Hall | @madeby_francesca

Drafts Choices:

• Ryan: 
  • Pack/bag: ULTRA 200 
  • Apparel: Alpha with Wool 
  • Shelter: 1.1 oz Silpoly XL 2nd Gen
  • Pack/Bag: 1000D Cordura 
  • Quilt: 0.9 oz  MEM 15 ECO 
• Jameson:
  • Mesh: Venom MAX
  • Pack/Bag: 210D Venom Gridstop 
  • Apparel: alpha 4008 
  • Shelter: 0.67 oz DCF
  • Pack/Bag: RVX15
• Francesca: 
  • Apparel: 5.2 oz AIRWAVE 4-Way Ripstop 
  • Pack/Bag: EPX200
  • Bag/Bag: 1.9 oz PU Coated Ripstop 
  • Quilt/sleeping bag: Mem 15 poly tag printable 
  • Apparel: 3.4 oz nylon Taslan 

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Becoming a designer is like being a painter. You have to master the fundamentals while developing a style that’s unmistakably yours. In this episode, we sit down with legendary designer Dan Matsuda to explore how he’s honed his craft, built a distinct design philosophy, and what young designers can do to create original work in a world full of remakes.

Sample Matsuda

TAD Lightspeed 

TAD Parallax

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In this episode, we’re pulling back the curtain on our recent trip overseas to meet with production partners—from one-man shops to sprawling 800,000-square-foot mills. We share behind-the-scenes stories, cultural mishaps, and our biggest takeaways from seeing the process up close.

You’ll learn why fabric design is more like chess than checkers, how global trade and mill specialization impact what shows up on Ripstop by the Roll’s shelves, and answers to your most pressing customer questions—from dyeing and durability to sustainability and working conditions.

If you’ve ever wanted to know what’s really happening on the other side of the supply chain, this episode is your front-row seat.

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If you’ve ever felt like sewing projects take twice as long as they should, this episode is your shortcut to speed and sanity. Matt and Jameson break down their best tips. From patterns to set-up to tools that will help you sew smarter, avoid mistakes, and finally feel like you’re in control of the clock instead of racing against it.

Guest: 

• Matt Evans
• Red Paw Packs
• @Red Paw Packs 

New Products: 

• Velcro - Hook and Loop 
• Stainless Steel Thread Snips 
• Venom™ Stretch Mesh ECO MAX 

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Creative freedom is amazing but it can feel lonely not knowing where to turn. After all, there's no MYOG/design guidebook. From time-saving techniques to elite finishing touches, these tips will make every project faster, cleaner, and more professional.

We're joined by good friend of the podcast, Matt Evans from Red Paw Packs to unpack and debate the skills and techniques we think are REQUIRED to become a skilled maker/designer. Do you have these skills or can you think of others that we forgot to include? 

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In this episode, Nash Calvin gives us an inside look at how Hyperlite designs, refines, tests, and produces their products. Although known for their UL simplicity, there is still a lot that goes into each product. You'll even get to hear about what benefits international manufacturing has on the customer.

Hyperlite Mountain Gear CrossPeak2

Hyperlite Mountain Gear x Dyneema®Woven Composites 

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In this episode, Owen Forbes of ULA Equipment breaks down their full design-to-production process and explains the real-world advantages of keeping manufacturing in-house. You’ll learn how domestic production impacts prototyping speed, product quality, and design flexibility. Plus, what it really takes to run a sewn goods operation without outsourcing.

Guest: Owen Forbes - Product Designer at ULA

ULA Website 

ULA Products Mentioned: 

• Circuit 
• Circuit SV 
• Custom Packs

RBTR Products: 

• 210D Venom™Gridstop ECO
• ULTRA 100X
• ULTRA 200
• Venom™ Stretch Mesh ECO MAX 
• X-Pac® VX07
• X-Pac® VX15
• 100D ROBIC
• 210D ROBIC 

Big thanks to Chase Anderson at Utah State program for Outdoor Product Design and Development. Listen to Chase on the podcast in Ep. 91. 

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Do you know what makes a sewing pattern great? We're not talking about being just usable, but functional, inclusive, and built to last. In this episode, we sit down with Ellie Rivkin of Road Trip Pattern Co to unpack her approach to designing technical apparel patterns, from inspiration and tools to testing and fit. 

Ellie has an impressive resume with companies like Gap, Wooland, Northwest Alpine, and now Columbia Sportswear all on her portfolio. We're not even here to talk about those companies because Ellie also makes her own patterns for Road Trip Pattern Co. 

Road Trip Pattern Co

Ellie Rivkin LinkedIn

Cascadia Joggers

Road Trip on Instagram

Links: 

• Wool &
• Wool & Prince
• Gap
• Northwest Alpine
• Columbia Sportswear 
• Opitex
• Clo3D
• Tukatech
• Stretch Needle
• Ball Point Needle
• Walking Foot
• Threadloop 

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In this episode Carter and Jameson pull back the curtain on fanny pack features. This isn’t advice from the sidelines. It’s hands-on insight from makers who know their way around patterns, materials, and how to build gear for every-day maker. Whether you're trying to choose the panel design, dial in your seam finishing, or avoid features that sound cool but flop in real life, we’ve got you covered.

Show Links: 

• Reflective Mesh
• Center Push Magic Buckle
• 210D Venom™ Gridstop 
• Fidlock V-Buckle 40mm
• Spacer Mesh
• Venom™ UL Stretch Mesh ECO
• Fanny Pack Pattern

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In this episode, Dan Durston opens up his gear design playbook — sharing the principles, philosophies, and materials that guide his top-rated products. From the drama behind the X-Dome tent to bold opinions on fabrics like Challenge TNT, Dan doesn’t hold back. If you care about thoughtful design, innovative materials, and what it takes to build gear that actually works, this one’s a must-listen.

Links: 

• Durston Gear
• Episode 45

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After analyzing thousands of products, we've been able to identify common construction mistakes that are plaguing makers everywhere. We highlight the top 10 problems that can serious impact the durability, longevity, and quality of your products. Listen to this episode to save yourself the headaches that MYOGers before have endured. 

Episode Links: 

• Scissor Magnets 
• Magnetic Seam Guide
• Ep. 106 with Dan McKewen
• Dyneema® Repair Tape 
• MIL-SPEC Nylon Grosgrain Ribbon
• Packing Cube Kit
• Sewing Start-Up Check-List

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You know that moment when someone looks at your MYOG project and says, “I can tell”? Ryan Campbell of The Wandering Goat is sharing 7 tips to make your gear look and feel professional—like it came straight from a factory floor, not your garage.

We sit down with Ryan Campbell, a small-batch bag maker known for highly customized, thoughtfully crafted gear. From bright-eyed beginner to shipping bespoke pieces to international clients, Ryan’s been through the full arc of the MYOG journey—and he’s here to share what he’s learned along the way.

In addition to pro-level tips, we dive into Ryan’s sewing origin story, the machines and gadgets he swears by, and the materials he hopes to see more of in the future.

Links: 

• https://www.instagram.com/the_wandering_goat/
• Thread burner 
• Slicer craft knife
• Best damn knife 
• Heat transfer vinyl 

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Projector sewing is one of the fastest growing trends in the sewing world. In this episode, we break down what projector sewing is, how it works, and why it's gaining popularity in both home sewing and DIY gear-making. From gear recommendations and setup tips to pattern formats and software options, we’re covering everything you need to know to get started.

Plus, Francesca shares her own journey into projector sewing, the challenges she faced early on, and the favorite projects she’s created using this digital method. Whether you're curious, cautious, or completely sold, she offers tips to help you avoid common pitfalls and make the switch with confidence.

Also in this episode:
– Gear you’ll need for the ideal setup
– Troubleshooting brightness, distortion, and calibration issues
– Go-to resources and must-follow accounts for projector sewing
– A special shoutout to Trail Days in Damascus, VA (May 16–18)
– Exclusive giveaways, discounts, and more!

Mentioned Links:

• Projectors for Sewing Facebook Group, Pattern Projector, ProjectorSewing.com, https://projectandcut.com/
• https://projectorsewing.com/
• Accounts to follow: @minimalistmachinist @aaronicabcolestudio @marliesreukers 
• @Madeby_francesca
• ThreadLoop

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Is making your own gear actually saving you money? According to our math, DIYers can sometimes save up to 200%—but we've also seen folks drop $300 on a project they could’ve bought for $250. In this episode, we break down the three tiers of MYOG, what drives costs in each, and what makers are really spending when they go the DIY route.

Products Mentioned: 

• Kits/Patterns: 
  • ZPP
  • Tarp 
  • Wallet
  • Bear Bag Kit with Dyneema® Composite Fabric
  • Alpha Raglan Hoodie
  • Dias Shorts
• Fabrics: 
  • 210D Venom™ Gridstop ECO  
  • 3.4 oz Nylon Taslan/Supplex
  • 1.1 oz Silpoly

Ep. 69 - Making Happy Accidents with Dustin Klein 

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Data sheets help give quantitative data on how a fabric performs. This data is invaluable but can be confusing if you don't know what you're looking at. That's why we did this episode. Maddie Wilson from NC State's College of Textiles helps us understand how each test is performed and what the test value really means. 

Show Links: 

• Here is an example of a data sheet. 
  • You can find data sheets in the photo carousel of most product pages. 
• NC State Wilson College of Textiles 
• Summer Course for High School Students
• Physical Testing Lab

Products Mentioned: 

• Dyneema® Composite Fabric 
• 1.0 oz MONOLITE Ripstop Nylon Mesh
• 4.0 oz Pocket Mesh
• Challenge ULTRA™ 800X

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We feature as the guest on this "ask us anything" style of episode. Listen to hear us talk about fabric application, sewing tips, business changes, and other things that makers have requested to know. 

Product Links: 

• Schmetz Universal Machine Needles
• Schmetz Sharp/Microtex Machine Needles
• Gutermann MARA 70
• Gutermann MARA 50
• 210 Venom™ Gridstop ECO

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If you ask Chat GPT what the 5 keys to a great bikebag are, you'll get a good list. But it may not be vetted from professional bike bag makers like our list is in this episode. We talk with Lane and Steph from Oveja Negra. The so called, Black Sheep, of the bikebag work will surprise you in their keys to the bags that carry us on our two-wheeled adventures. 

Oveja Negra

Please note: Our guests were recording in their sew shop. This makes the conversation feel very organic, like two makers in their element. However, it can be disruptive and a bit loud at times. We want to apologize for the quality being below our standard and assure you that we will make sure this doesn't happen again. 

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Whether you're a DIYer or a small business owner, choosing the right machine can be overwhelming—and buying the wrong one can cost you time, money, and frustration. In this episode, we break down everything you need to know, from researching machine types and trusted brands to spotting red flags in listings and inspecting a machine before you buy.

Maker Meet Up: https://form.typeform.com/to/lH0FEfYJ

Apply for the 2025 Maker Sponsorship: https://ripstopbytheroll.com/pages/maker-sponsorship-2025

Where to Look for Used Machines

• Zamir Sew

Recommended Machines: 

• Juki DNU 1541
• Juki 1181
• Juki 8300 - 8700 

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There are DIY gems hiding all around us. From building precision patterns to upcycling materials - we're sharing creative ways to prototype, reinforce, and customize gear so you can optimize your projects. Listen to get inspired, think outside the box, and elevate your gear-making game. 

If you want to check out links for the products that are mentioned and read the blog associated with this episode, check that out here. 

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This episode is a little different than most. Instead of skipping this week, we decided to give you a short episode because we have some exciting news! Tune in to hear about, the hardest pack Jameson has ever made, stories from behind the scenes of our newest fabrics, as well as the details on our maker meet up next month.

New Products: 

• Shop the New Year New Gear Sale 
  • https://ripstopbytheroll.com/pages/new-year-new-gear-2025
• 210D Venom™ Gridstop ECO  
  • https://ripstopbytheroll.com/products/210d-venom-gridstop-eco?rfsn=7912242.9c07386
• 0.9 oz MEMBRANE 15 ECO Ripstop Nylon 
  • https://ripstopbytheroll.com/products/0-9-oz-membrane-15-ripstop-nylon-calendered-eco?rfsn=7912242.9c07386
• 5.1 oz Lycra PowerMesh
  • https://ripstopbytheroll.com/products/lycra-powermesh?rfsn=7912242.9c07386
• 4.0 oz Pocket Mesh
  • https://ripstopbytheroll.com/products/4-0-oz-pocket-mesh?rfsn=7912242.9c07386

Fan Mail Questions: 

• Youtube link for Derrick Hansen episode 
  • https://www.youtube.com/watch?v=U8nJl4_n2k8

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Many people know the joys of hammock camping and sleeping in an elevated system. But there are perils as well. For example, plummeting to the earth in the middle of the night. In this episode, we talk with Matt Smith from Dream Hammock about how to choose the right fabric and avoid injury, improve your sleep, and keep your base-weight down.

Guest:
Matt Smith
https://dream-hammock.com/

Products:
1.7 oz MTN XL Hybrid Ripstop Nylon
1.6 oz HyperD
1.2 oz MTN XL Hybrid Ripstop Nylon 6.6 

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If you want to become a better maker, understanding the nuances of fabrics and fabric attributes is crucial to your development. We still hear a lot of people mention old or disproven theories about what fabrics can and cannot do. Don't be left in the dark. Listen to hear about 8 common fabric myths and how they impact your projects.

The Myths

• 1. Technical Fabrics are uncomfortable against the skin 
• 2. The best insulation is always down 
• 3. DCF is a weak textile
• 4. DWR lasts forever 
• 5. You need the perfect thread and needle for each fabric
• 6. You can’t sew technical fabrics without professional gear
• 7. Fabrics that include a ripstop grid are always stronger than ones without
• 8. You need the HH to be as high as possible for functional gear 

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No matter your skill level, all DIYers are trying to save time on their projects, clean up difficult skills, and become better makers. One way that you can cut time is by using gadgets. However, not all gadgets are the silver bullet you're hoping for. In this episode, Matt Evans joins us to share his experience using sewing and DIY gadgets. PLUS, we list 5 items you MUST have on your wishlist. 

Wishlist: 

• Spring Loaded Snips 
  • https://amzn.to/41f4GZh
• Needles
  • https://ripstopbytheroll.com/products/schmetz-sharp-microtex-machine-needle?variant=40910522581162
• At-Home Laser Engraver 
  • Laser Engraver
    • https://amzn.to/41mfMLM
• Wonder Clips
  • https://ripstopbytheroll.com/products/clover-wonder-clips
• Magnetic Wristlet
  • https://a.co/d/9HQrgw6

Gadgets

• Glass Fabric Weights 
  • https://www.amazon.com/dp/B099NBRTQM?ref=fed_asin_title
• Seam Guide
  • https://www.amazon.com/dp/B0CP264LBH?ref=fed_asin_title
• Rolled Hem Attachments
  • https://www.amazon.com/dp/B0CNX1J678?ref=fed_asin_title
• Laser Engraver
  • https://amzn.to/41mfMLM
• Webbing Cutting Machine 
  • https://amzn.to/3ZAfBva
• Seam Tape Iron 
  • https://amzn.to/4gbEIKe
• Fiskars Snips
  • https://amzn.to/41f4GZh
• Kai Scissors
  • https://amzn.to/3D78f9B
• Stamp
  • https://amzn.to/3ZyTy87
• Stamp Ink
  • https://amzn.to/4gimIOz
• Fume Fan
  • https://amzn.to/3Vl9SHj
• Wonder Clips
  • https://amzn.to/4gfqrMz
• Pattern Hanging Rod
  • https://amzn.to/3D5czpQ
• Pattern Rings
  • https://amzn.to/4gbFqam
• 1" Swingaway Binder Tool
  • https://amzn.to/4fW77nO
• 1" Plain Binder Tool
  • https://amzn.to/3CRIESe
• Manila Pattern Paper
  •  https://amzn.to/3ZzpYPW

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DIY kits are an easy way to have a little MYOG fun. The pre-cut pieces and detailed instructions mean you don't have to think much, you can get to the fun part - sewing. We're introducing ways to have the bespoke nature of a custom project with the ease of a DIY kit. We'll go over three ways you can modify your DIY kits plus tips and tricks on how you can make each kit your own.

Kit Sale 2024:
https://ripstopbytheroll.com/pages/diy-kit-sale

Shop All DIY Kits:
https://ripstopbytheroll.com/collections/all-diy-kits

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There are thousands of components on the market. It's awesome, but it can be overwhelming and a bit dizzying. In this episode, we're going to cut through the pages of fluff to give you a list of 6 components you MUST have at all times. These should be staples in the bins of any maker from a basement MYOGer or product designer.


Products Mentioned: 

• Slik Clip
• UL Side Release Buckle
• Kross Buckle
• UL Kitty Clip 
• Two hole anchorable cordlock 
• Anchorable cordlock
• Regular cordlock 
• Metallica Swivel Hook
• Tension G Hook
• Cord End clip
• Coco Clip
• Y Zip Clip 
• SR Zip Clip
• Tiny Zipper Pull
• Micro Insert Zipper Pull
• Beam Puller 
• U-Insert Puller
• Slim Strap Keeper 
• Austere MFG Cam Buckle

Guest: Trent Hughes - Athletipack

• https://athletipack.net/
• https://www.instagram.com/athletipack/
• Use Code: RBTR for 15% off all Athletipack products

Thread and Needle Guide:
https://ripstopbytheroll.com/blogs/the-grid-online-blog/the-ultimate-thread-and-needle-guide

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Imagine a world where waterproof/breathable materials really work, where there is mosquito proof apparel, or where fabrics can harvest power like a battery. These (and others) are innovations that Dr. Amanda Mills and her colleagues are working on at the NC State Wilson College of Textiles. 

Despite their groundbreaking research, they're not hiding their results in an underground lab. In fact, NC State offers courses for graduate, undergrad, and even online public extensions for makers everywhere. We chat about these topics and a lot more as we bring the podcast back to school. 

NOT Black Friday Sale 2024

• https://ripstopbytheroll.com/pages/not-black-friday-sale-2024

Links

• Shop all   new products
• For information about our undergraduate programs, graduate programs, and K-12 camps
• Information about our short courses
• Information about our Senior Design course
• NC State Instagram, YouTube, and LinkedIn accounts

Chapters
00:00- Welcome to NC State's Textile Community
03:07- Exploring the Wilson College of Textiles
06:10- Reviving Textile Manufacturing in America
09:12- Innovative Facilities and Equipment
12:10- Industry Collaboration and Production Capabilities
14:47- The Future of Textiles: Technology and Innovation
17:55- Career Paths in Textiles
21:02- Resources for Learning About Textiles
23:59- Exciting Projects and Innovations at Wilson College
29:44- Innovations in Textile Development
30:47- The Importance of Industry Partnerships
34:15- Integrating Real-World Experience in Education
36:57- Career Paths for Textile Students
38:20- Sustainability in Textiles
40:44- Cutting-Edge Textile Research
46:16- Exciting Materials and Future Innovations
49:41- Personal Applications and Hobbies in Textiles
51:29- The Quest for Waterproof Textiles

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Whether you're using a dining room table or moving into your own shop, the right space makes all the difference. In this episode, we're back with Daniel McKewen to talk about building your MYOG workshop. We'll give tips for anyone from weekend hobbyists to cottage companies looking for faster production.

Listen to hear about: 

• The three machine every maker needs
• How your space should be laid out
• Unconventional tools that offer big time help
• Recommendations on pattern storage 

Chapters
00:00- Introduction and Recap
02:12- Understanding Your Maker Identity
10:43- Choosing the Right Sewing Machines
16:32- Setting Up Your Workspace
27:03- Essential Furniture for Makers
39:46- Tools of the Trade
47:52- Non-Traditional Tools and Hacks
58:36- Creating a Productive Environment
01:05:45- Entertainment and Flow in Making

Items: 

• Scotch Tape Cutter
• Double Sided Tape

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It's time to think about staying warm on those cold backcountry nights. In this episode, we are talking about how to make a down quilt. Our guest has a lot of experience with down projects and is going to give us his best tips and tricks so you can save some hassle. 

Listen to hear more about: 

• How to make a reusable quilt pattern
• Material recommendations 
• Which fill power is preferred 
• Tips on sizing your panels 
• Easiest features to include

Products Mentioned in the episode: 

Check out our one pager on How to Make a Down Quilt for product links and a list and list of steps.

Find Martin on Instagram @MontMolar

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Challenge Sailcloth has been taking the industry by storm with polarizing materials like ULTRA Weave, ECOPAK, ULTRA TNT and others. We sit down with Wes Hatcher (Director of Challenge Outdoor Sales and Development) and talk about what went wrong, what's going well, and what it's like designing outdoor materials for a living.

Wes is a fascinating guy who has been in the outdoor textiles industry for a long time. His career has taken a series of exciting turns. Starting with DSM when they owned the Dyneema® Group, working in design, and now working with Challenge Outdoor he has a unique knowledge set that no one can replicate.

Listen to this episode to hear: 

• Seam elongation on ULTRA materials 
• The challenges they are facing with organizational change 
• How Wes worked at Dyneema® 
• What to expect with film wear on the material backing 

 

Products Mentioned: 

• ECOPAK
• ULTRA 
• DTRS75

Timeline:

00:00- Introduction and Wes Hatcher's Background
01:29- Life at Challenge and the Benefits of Remote Work
04:52- Working with Global Teams and Customers
08:18- Wes Hatcher's Non-Traditional Career Path
17:27- Following in Hale Wolokoff's Footsteps
21:02- The Art of Color Selection in Fabric Production
25:35- The Secret to Choosing Great Colors
33:49- Understanding Ultra TNT Fabric
40:25- Repairing Outdoor Gear with Tenacious Tape
43:45- The Potential of Ultra TNT Fabric
49:53- Understanding the Performance of Tents and Shelters
55:09- The Correct Way to Use Tape
01:02:41- Coating Ultra and Other Materials
01:08:40- Is Ultra Overkill?
01:11:12- Future Advancements in Fabric Technology

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Overview:
Pattern building can be tricky. Despite the perils, knowing how to make a pattern is a really good skill for makers to possess. Through good patterning skills you can start to make more featured projects, get a lot more specific on your panel dimensions, and be more confident in your designs.

Listen to this episode to hear about: 

• The three methods we recommend at-home makers try
• Pros and cons for each method 
• Tools needed to build patterns 
• Tips and tricks to get the best result

Methods: 

• Digital Drafting 
• Deconstruction  
• Tracing 

Links:

• Project Worksheet (To-Make List)
• Zip Works 
• How to make a bag in Clo3D by Steven Jones (Bag Buff) 
• Learn MYOG 
• Canvasworker.com Conceal Pack making class
• Carolina Textile District – many resources available
• The Jason Of All Trades - Duffle Bag Made From Paper
• Bag Buff – How to Make a Sewing Pattern in Illustrator

*This is a re-release from Ep. 74*

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Sewing is a skill that can take thousands of hours to hone. We can't replace time on the machine but we can give you helpful tips that should cut out a few hours and a few costly errors from your future projects. Listen to this episode to hear 10 tips to level up your sewing and design skills.

Skills that we discuss:
1. How to sew circles that don't pucker
2. Tips on binding
3. Where to sew on your zipper tape
4. How to get good at hemming
5. How to get a crisp corner
6. Sewing multiple layers
7. Working with stretchy fabrics
8. Working with slippery fabrics
9. Dialing in your stitch tension
10. Add a lining to your project

Sewing Start-Up Checklist

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We love shedding the light on cottage companies that you may have never heard of. This week we are talking with Kelsey, founder and owner of KEL Tech gear. A company that makes durable, colorful, and fun every day bags. Listen to this episode to hear tips about working with thicker fabrics, how to find inspiration as an at-home maker, insight for time management, and why community makes a business successful.

Links
https://kel-tech-gear.myshopify.com/
@kel-techgear


Chapters

00:00- From Early Sewing Days to Caltech Gear
05:37- The Journey of a Tactile Learner
08:53- Being a Woman-Owned and Indigenous-Made Company
13:20- Pros and Cons of Running Your Own Business
19:42- Finding Inspiration and Creating Everyday Gear
31:57- The Durability and Customization of Cordura
35:16- The Influence of Location on Design
38:18- Managing Time for Custom Orders and Market Stock
40:21- Favorite YouTube Channels for Working
44:49- The Functionality of Different Sewing Machines
48:56- Tips for Sewing with Cordura
51:17- Desire for More Color Options and Softer Fabrics

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In this episode we are talking about MYOG monstrosities, DIY disappointments, hand-made horrors. We’re reflecting on listener submitted stories and sharing some of our own in this 100th episode celebration. We're sharing the mics today with good friends of the podcast, Francesca Hall and Matt Evans. As we celebrate Ep. 100 we want to sincerely thank everyone who has ever listened to the podcast. You, the listener makes all of this possible and we can't thank you enough.

Show Notes

• Discount Code: RBTR100 (Ends August 17th, 2024 at 11:59 PM EST)
• Past Episodes with Matt Evans
  • Ep. 28 - Maker Sew Off: One Year Anniversary
  • Ep. 81 - 12 Tips from Pro DIY Experience
  • Bonus Episode: Community Maker Challenge
• Past Episodes with Francesca Hall
  • Ep. 65 - Womens Roundtable
  • Ep. 78 - Where to Start Making Apparel
  • Ep. 81 - 12 Tips from Pro DIY Experience
• Aluminum Frame Stays from SOCKDOLAGER
• 5.2 oz AIRWAVE™ 4-Way Stretch Ripstop Nylon
  
  

Sewing Start-Up Checklist

Chapters
00:00- Introduction and Guest Introductions
01:26- Category 1: Construction Fails
04:08- Category 2: Rigidity and Materials
08:38- Category 3: Reinforcing Seams
13:35- Category 4: Laminate Fabrics
17:27- Category 5: Creative Solutions
20:05- Category 6: Backup Plans
27:55- Testing Gear on Short Trips
29:19- Choosing the Right Closures
30:35- Using Stretchy and Recoverable Fabrics
33:45- Lessons Learned from Breaking Sewing Machines
44:04- Avoiding Mistakes in Sewing Projects
48:59- The Value of Making Mistakes
54:16- Learning from Sewing Mishaps and Injuries
57:00- The Importance of Planning and Prototyping
01:00:54- Balancing Perfection and Enjoyment in Making
01:04:17- The Value of Community and Shared Experiences
01:20:40- Expressing Gratitude for the Podcast

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Zpacks is well known for a lot of things. One of which is that they produce all of their gear here in the US. What this means is that they need to hire and train nearly 100 people to make all of this gear. In this episode, we talk to Rob Kibitz, Training Manager at Zpacks about the course that he designed, the techniques they teach, and the attributes he looks for in a sewing machine operator.

Check out all that Zpacks does here.

Submit your story for Ep. 100 here!


Chapters

00:00- Introduction and Rob's Role at Zpacks
01:02- Learning to Sew and Joining Zpacks
06:09- Challenges in Training Sewing Machine Operators
07:50- The Sewing Trail Map at Zpacks
10:36- The Foundation Phase of the Sewing Trail Map
25:13- Attributes of Proficient Sewers and Funny Stories
27:52- Handling Different Materials in Sewing
38:19- The Training Process and Production Goals at Zpacks
42:46- Challenges in Sewing: Curves, Zippers, and Webbing
44:49- Teaching Thread Tension: Visual Cues and Adjustments
50:34- The Importance of Humility and Pride in Sewing
57:10- The Role of Tools, Equipment, and Goal Setting
01:05:31- Pride in Craftsmanship and the Impact on Customers

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In this episode we talk about how to make your first tarp. We'll go over popular materials, necessary components, and construction techniques. You won't become a shelter master after this one episode, but it's enough to get you started.

Overview:
Covering everything from hammocks and ground shelters to multi-use tarps. They share tips for beginners and discuss various styles like flat, two-panel, and ground tarps, weighing the pros and cons of each. Materials and components are a key focus, with the hosts explaining the differences between fabrics like SilPoly and PU, and their ideal uses. They also touch on netting options, emphasizing factors like weight, durability, and cost. For tie-outs, lightweight webbing or grosgrain are recommended. The episode wraps up with a chat on seam sealing and the best types of seam sealers to use.

Submit Your Story for EP. 100 to social@ripstopbytheroll.com

Free 'How to Make a Tarp' PDF Download available here

Fabrics 

• 1.1 oz Silpoly XL
• MEMBRANE Silpoly 
• 1.1 oz ECO Silpoly
• 1.1 oz MTN Silnylon
• 1.1 oz Silnylon
• 0.51 oz DCF 
• 0.67 oz DCF 
• 0.8 oz DCF
• 1.0 oz DCF
• 0.67 oz Noseeum
• 0.9 oz Noseeum
• 0.7 oz MONOLITE
• 1.0 oz MONOLITE

Hardware: 

• D-Ring
• Beastee D-Ring
• Tri-Ring
• Grosgrain
• Webbing
• Shock Cord

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